100y ceramic structured packing is a specialized ceramic-based packing designed for pilot plant applications, featuring a 100m²/m³ specific surface area and y-type channel geometry. Its ceramic composition (typically alumina or silica-based) ensures high chemical resistance and thermal stability, making it ideal for small-scale processes where precise control and scalability are critical. Unlike generic packings, it balances efficiency and practicality, bridging lab results to full-scale production in chemical, petrochemical, and pharmaceutical sectors.
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Key Features and Product Specifications of 100y Ceramic Structured Packing
The "100y" designation refers to the packing's specific surface area of 100 m²/m³, a key parameter determining mass transfer efficiency. Its structured design—comprising closely packed, uniform y-shaped channels—minimizes pressure drop while maximizing contact between fluid phases, ensuring consistent separation results. Constructed from high-purity ceramics, it exhibits excellent resistance to acids, alkalis, and high temperatures (up to 1200°C), making it suitable for aggressive process streams. Common dimensions include 0.5-2m in height and customizable diameters (0.1-0.5m), tailored to pilot column sizes. In applications like pilot distillation (ethanol-water separation), absorption (CO2 removal), and catalytic reactions, it enables accurate data collection, ensuring reliable scaling up by maintaining lab-scale efficiency at larger industrial scales.
FAQ:
Q1: What does "100y" signify in 100y ceramic structured packing?
A1: "100y" denotes the specific surface area of 100 m²/m³, a critical metric for mass transfer efficiency. The "y" refers to the packing's channel geometry, typically a 120° angle design that optimizes fluid distribution.
Q2: How does 100y ceramic packing outperform other materials for pilot plants?
A2: Its ceramic composition provides unmatched chemical and thermal resistance, ideal for corrosive or high-temperature pilot processes. While metal packings may corrode faster and plastic ones degrade at high temps, 100y ceramic maintains stability, ensuring consistent performance during scale-up.
Q3: What pilot plant processes benefit most from 100y ceramic structured packing?
A3: It excels in small-scale separation (e.g., distillation, liquid-liquid extraction), catalytic reaction support, and material testing. Its 100m²/m³ surface area is perfect for moderate flow rates and high-separation requirements in academic and industrial pilot studies.
