陶瓷散堆填料

陶瓷散堆填料是由陶瓷制成的颗粒状填料,具有耐高温、耐酸碱腐蚀、化学稳定性强等特点,广泛应用于化工、环保、石油等领域。其种类多样,常见的有拉西环、鲍尔环、阶梯环、矩鞍环等。拉西环结构简单、成本低,适用于传统工艺;鲍尔环在拉西环基础上改进,传质效率更高;阶梯环不对称设计减少沟流,阻力更低;矩鞍环鞍形结构提升表面利用率,流体分布更均匀。这些填料堆积后形成空隙,为气液接触提供表面,可根据工况选择不同类型,满足分离、吸收等工艺需求,在高温、腐蚀等苛刻环境中表现稳定。...
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陶瓷散堆填料是由陶瓷制成的颗粒状填料,具有耐高温、耐酸碱腐蚀、化学稳定性强等特点,广泛应用于化工、环保、石油等领域。其种类多样,常见的有拉西环、鲍尔环、阶梯环、矩鞍环等。拉西环结构简单、成本低,适用于传统工艺;鲍尔环在拉西环基础上改进,传质效率更高;阶梯环不对称设计减少沟流,阻力更低;矩鞍环鞍形结构提升表面利用率,流体分布更均匀。这些填料堆积后形成空隙,为气液接触提供表面,可根据工况选择不同类型,满足分离、吸收等工艺需求,在高温、腐蚀等苛刻环境中表现稳定。

 

陶瓷填料.png

 

陶瓷散堆填料是以陶瓷为材质的填料类型,凭借耐高温、耐腐蚀、化学稳定性强等优势,在化工、环保、能源等领域应用广泛。其种类丰富,主要包括以下几种:

 

拉西环填料:作为最早的陶瓷散堆填料,呈中空圆柱形,结构简单、成本低,耐酸碱腐蚀且耐高温,适用于气体洗涤、常压精馏等传统工艺,虽传质效率低于新型填料,但抗堵塞能力强,适合处理含固体颗粒的介质。


陶瓷拉西环 (1).png

 

鲍尔环填料:在拉西环侧壁开有窗孔并翻边,改善了气液流通性,阻力较拉西环降低约 50%,传质效率提升约 30%,流体分布更均匀,适用于吸收、精馏等过程,可处理气体、液体及气液混合体系。

1 (5).jpg

 

阶梯环填料:结构为短径大于长径的不对称设计,一端扩口,相比鲍尔环流体阻力更小,传质效率提高 15%-20%,堆积时流道均匀,减少沟流,适合污水处理、废气净化及高温高压的分离工艺。

陶瓷阶梯环2 (2).png

 

矩鞍环填料:呈鞍形结构,两端对称开口,比表面积大、表面利用率高,流体阻力小且传质效率高,堆积时不易嵌套,空隙率高,适用于化工吸收塔、废水处理及石油萃取等场景,耐蚀性和耐高温性突出。

矩鞍环 (2).png

 

异鞍环填料:在矩鞍环基础上优化,结构更开放,流体通过能力更强,传质效率进一步提升,适合大流量气液处理及需要高效分离的工况。

 

此外,还有陶瓷弧鞍环、花环填料等,不同种类的陶瓷散堆填料因结构差异,在传质效率、阻力、耐蚀性等方面各有侧重,可根据具体工艺需求选择,满足不同介质的分离、吸收、干燥等操作要求。

 

 


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