100y ceramic structured packing is a specialized high-performance packing tailored for batch distillation systems. Composed of high-purity ceramic materials, it features a precisely ordered, structured arrangement that optimizes vapor-liquid contact, boosting separation efficiency and reducing operational costs for small-batch, multi-component mixture processing.
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Key Features and Product Advantages
Engineered with industrial needs in mind, 100y ceramic structured packing stands out through its unique design and material properties. Its规整排列 (ordered structure) ensures a high specific surface area (typically 150-300 m²/m³) and a favorable void fraction (80-90%), which collectively enhance mass transfer rates and minimize pressure drop. Made from premium ceramic, it exhibits exceptional chemical resistance to acids, alkalis, and organic solvents, eliminating concerns about metal ion contamination—critical for producing high-purity products in sectors like pharmaceuticals and fine chemicals. Additionally, its high mechanical strength and thermal stability (operating up to 1000°C) make it suitable for both conventional and high-temperature distillation processes. In batch systems, this packing enables faster start-up, better separation precision, and flexible operation, meeting the demands of frequent process adjustments and small-batch production.
FAQ:
Q1: What makes 100y ceramic structured packing suitable for batch distillation?
A1: Its ordered structure boosts mass transfer, high efficiency, and compatibility with small-batch, multi-component mixtures, ensuring stable separation in flexible operation.
Q2: How does it compare to metal packing in terms of cost and performance?
A2: It has lower long-term maintenance costs due to corrosion resistance, no metal ion pollution, and similar efficiency, making it ideal for high-purity separation.
Q3: What maintenance is needed for this packing in industrial use?
A3: Regular inspection for cracks, gentle cleaning with diluted acids/alkalis, and avoiding impact during installation to preserve structural integrity.
